954 Aluminum Bronze Bar Stock 4.0625″ x 2.5625″ x 23″ lathe parts machining

The 954 Aluminum Bronze Bar Stock with dimensions 4.0625″ x 2.5625″ x 23″ is a large and robust piece of material ideal for machining into high-performance components. Given its size and the characteristics of 954 Aluminum Bronze, this material is particularly suitable for heavy-duty industrial, marine, and aerospace applications where strength, wear resistance, and corrosion resistance are critical.

Material Breakdown:

• Alloy: 954 Aluminum Bronze
  • 954 Aluminum Bronze is a high-strength copper-based alloy with aluminum as the primary alloying element, along with iron, nickel, and other trace elements. This combination gives the material excellent mechanical properties, including superior strength, wear resistance, and corrosion resistance (especially in marine environments).
  • Key Properties:
    • High tensile strength.
    • Excellent resistance to seawater corrosion and cavitation erosion.
    • Good wear and abrasion resistance.
    • Good machinability compared to other bronze alloys.

Dimensions:

• Length: 23 inches
  • A significant length, making this bar ideal for machining into multiple parts or larger components.
• Width: 4.0625 inches (approximately 4.06″)
  • The bar has a width of just over 4 inches, which allows for substantial material to be used for machining larger parts.
• Height/Thickness: 2.5625 inches (approximately 2.56″)
  • The height/thickness of this bar stock is around 2.56 inches, suitable for creating a variety of parts that require structural strength and durability.

Machining Considerations:

This 954 Aluminum Bronze bar stock is well-suited for lathe machining and other processes due to its:

• Excellent machinability: Despite being a strong and wear-resistant alloy, 954 Aluminum Bronze is relatively easy to machine compared to other high-strength materials, although it can be tougher on cutting tools. It is commonly machined on CNC lathes, milling machines, or drilling machines.
• Tooling: Due to its hardness, it is recommended to use carbide tooling or tools specifically designed for machining bronze alloys to avoid excessive tool wear. Keeping cutting speeds moderate and using proper lubrication can also help improve tool life.
• Cutting Fluids: Proper lubrication is essential when machining to reduce friction and heat buildup, which can improve surface finish and tool life.

Typical Applications:

Given the material’s high strength and wear resistance, 954 Aluminum Bronze is commonly used in applications where:

• Heavy-duty performance is required under stress or high-load conditions.
• Corrosion resistance in harsh environments (e.g., marine, offshore, and industrial machinery) is necessary.
• High wear resistance is essential for longevity of parts in motion.

Some typical uses for parts made from this bar stock include:

1. Marine Components:
   • Propellers, marine hardware, and pumps that are exposed to seawater or other corrosive environments.
   • Shafts and bearings for boats and ships.
2. Aerospace Components:
   • Parts that require high strength and light weight, like aircraft parts and turbine components.
3. Industrial Equipment:
   • Gears, bearings, valves, and bushings that need to withstand wear and friction in industrial machinery.
4. Automotive:
   • Brake parts, engine components, and other high-stress components in vehicles.
5. Heavy Machinery:
   • Components for industrial machines such as cranes, excavators, and presses that require parts to handle large forces and wear over time.

Benefits of 954 Aluminum Bronze:

• High Strength and Durability: This alloy is one of the stronger bronze alloys and is capable of withstanding heavy mechanical loads without failure.
• Corrosion Resistance: It performs excellently in environments where other materials might corrode, especially in seawater or other wet environments.
• Wear Resistance: Its resistance to wear and abrasion makes it ideal for bearings, bushings, and other friction-related components.
• Machinability: While harder than some other alloys, 954 Aluminum Bronze is still relatively easy to machine compared to many other high-strength materials, as long as the proper cutting techniques and tools are used.

Conclusion:

The 4.0625″ x 2.5625″ x 23″ 954 Aluminum Bronze Bar Stock is an excellent material for creating strong, durable, and corrosion-resistant parts. It is particularly well-suited for applications in marine, aerospace, industrial, and automotive industries. This size of bar stock offers enough material for several machined parts, and it can be processed into a variety of components using a lathe, mill, or other CNC machining techniques. The combination of strength, wear resistance, and corrosion resistance makes 954 Aluminum Bronze a preferred choice for critical applications.